PLASTIC GRANULES MAKING WITH DIE FACE CUTTER
Suitability :
Mostly suggested for virgin, next to virgin or plant waste materials. HDPE,
LDPE, LLDPE, BOPP FILM and PP natural.
How It Works :
In the entire process, A plastic material, normally in flakes form is placed
into hopper of extruder, usually made from fabricated from mild steel or
fabricated from stainless steel as per material requirement. There is a hopper
magnet fitted inside the hopper to stop metallic particles from entering inside
the barrel. The raw material in the form of flakes, is gravity fed into the
hopper and through the feed throat, drop on the rotating screw. Barrel has a air
vent for degassing the material and machine contains the AC frequency drives to
adjust the motor rpm. Barrel has several amount of heaters fitted on the outer
diameter. Which heats up the barrel to get extrusion process job done. Screw is
connected with helical gearbox and AC motor which helps to rotate the screw. Raw
material in flakes form starts to move forward along the rotating screw and
enters the heating spot of barrel. Where it starts to melt. Molten plastic
reaches the end of the barrel where hydraulic screen changer is fitted which
filters the molten plastic and leads it to the die face cutting unit where sharp
blade is rotating on high rpm on face of outer side backer plate of the screen
changer. This blades cuts the molten plastic into round shaped pellets. Entire
cutting process occurs In presence of constant water circulation. Finished
pellets travels to the de watering unit along water flow. In de watering unit,
pellets get completely dry and travels to the storage silo with the help of hot
air blower.
Production range :
Production Range of 100 kg/hr to 250 kg/hr.
Salient Features:
- Screw & barrel are made of EN41-B mild
steel, nitride and honing finished for quality production & longer
durable life.
- Optional : Tungsten carbide coated screw
& barrel available, for high production machines to provide a longer
durable life.
- Barrel has a air vent on outer diameter
for degassing of the material processing inside.
- Screws are designed for specific
material to get better quality for specific material while producing
single category material or universal design for every material.
- Barrel has been divided into heating
zones for accurate temperature control.
- Digital pyrocontrol panel for faster
heating & energy saving.
- Thermocouples are provided for each
heating zones for temperature control through digital temperature
controllers.
- Movable motor attachment provided for
main AC motor.
- Extruder unit is consisting of heavy &
sturdy MS channel’s fabricated frame and covered with CRC sheet.
- High efficient hopper magnet provided
for detect and restrict the ferrous material from the polymer.
- Screw is rotated by suitable AC motor
along AC drives with heavy duty helical gear box. AC motor and
helical gear box are from reputed brands.
- AC drives are used to adjust the speed
of motor according material requirements.
- Hydraulic screen changer provided to
filter molten plastic in case it contains dust or particles. Die
attached with hydraulic screen changer which leads molten plastic
into die face cutter unit. Comes along power pack.
- Die face cutter unit is fabricated with
SS 304 material. Carbide blades fitted on rotating shaft near the
outer edge of screen changers backer plate.
- Die face cutters shaft connected with AC
motor and AC drive from reputed brands.
- Water supply system provided for smooth
cutting process for die face cutter unit.
- De watering unit provided to remove
moisture from the surface of finished pellets as die face cutting
process entirely occurs in presence of water flow.
- De watering unit is completely
fabricated from SS 304 and contains AC motor from reputed brand.
- Water pump to be provided with AC motor.
Layout :